Expert Plate Heat Exchanger Servicing, Repair & Spare Parts
A poorly functioning heat exchanger can have significant repercussions on safety, product quality, and energy costs. It's not just about the inconvenience it causes; it can result in costly downtime and substantial losses in production. We understand the importance of keeping your operations running smoothly.
Through regular and proactive maintenance of your gasketed plate heat exchanger, we ensure that its performance is preserved and enhanced, allowing you to enjoy trouble-free and predictable operations. We are here to provide the expertise you need, whether you're currently facing a problem, looking to prevent future issues, or want to tackle the situation yourself with the help of our online troubleshooter.
Rest assured at Alfa Laval UK&I we are dedicated to helping you overcome any obstacles that come your way. Together, we can optimize your heat exchanger to its fullest potential, ensuring a safe and efficient environment for all.
Making efficiency last for decades
A poorly functioning heat exchanger may affect safety, product quality and energy costs. Failure may lead to costly downtime and major losses in production. By regular and proactive maintenance of your gasketed plate heat exchanger performance is preserved and operations kept trouble-free and predictable.
We have the expertise to help you whether you experience a problem today, wish to prevent future issues or want to solve the problem yourself with our online troubleshooter.
Reconditioning and preventive maintenance
All heat exchangers lose performance over time. That's why we service ALL BRANDS and makes of heat exchangers, including API, Danfoss, APV, Kelvion, GEA, Sondex, Swep, and more. We recommend sending the units for reconditioning on a regular basis to reset the status of your equipment to an as-good-as-new condition.
A Performance Audit by a qualified engineer gives you an assessment of your units' current state, which makes planning for downtime easy. Alfa Laval's clean-in-place (CIP), cleaning equipment, provides quick and easy in-line cleaning. At reconditioning, we replace gaskets, upgrade plates or replace damaged ones with Alfa Laval genuine spare parts according to original specifications.
Watch the video to find our how Alfa Laval's comprehensive gasket plate heat exchanger service offerings can help to boost your energy efficiency.
By taking advantage of our services, you can:
- Save energy and costs
- Optimize uptime
- Extend the equipment's lifetime
- Reduce emissions
Service Calculator
How long will your gaskets last?
Using Alfa Laval’s proprietary GPredict™ tool, our service advisors can give you a reliable estimate of the expected lifetime of your gaskets. The tool relies on precise calculations based on your specific equipment and relevant application details, including temperature, gasket material, whether you use glued or non-glued gaskets, and how often you open your unit in the course of annual operation.
With that, you can plan the reconditioning of your plates, since you always know when it’s time for regasketing well in advance. Take advantage of GPredict™ with a customized gasket prediction based on your installation* by contacting us today or test our simplified version below.
Visual Condition Assessment (VCA)
With our unparalleled heat exchanger expertise, Alfa Laval can perform a visual inspection of your gasketed plate heat exchanger while it is in operation. This means we can identify potential issues before they become major problems. Utilizing cutting-edge infrared camera technology and thermal analysis, we meticulously evaluate the heat transfer performance of your heat exchanger, grounding our assessments in tangible evidence. We extend our learned analysis to present you with expert recommendations, derived from our findings and analysis visually illustrated through every thermal image we capture.
Key service offerings
Spare parts
With Alfa Laval Spare Parts, you can rest assured that the correct material is specified according to its intended use and:
- Prolong equipment lifetime
- Secure uptime
- Minimize costs
Reconditioning
Reconditioning a gasket plate heat exchanger restores performance and reduces the total operating costs. It also:
- Extends product lifetime
- Improves thermal efficiency
- Minimizes energy consumption
Integrity Test
An integrity test identifies any potential leakages in your heat exchanger before they occur in hygienic applications. This is possible using a mix of hydrogen and nitrogen gas to detect small plate cracks. The key benefits are:
- Product safety
- Production reliability and equipment uptime
- Compliance
Cleaning-in-place (CIP)
If fouling should occur, an Alfa Laval CIP system provides quick and easy in-line cleaning without having to dismantle your heat exchanger. This comes with:
- Lower operating costs
- Production reliability
- Lower maintenance cost
Connected solutions
Connected services help you monitor the conditions in your heat exchangers so that you can improve the sustainability, insight, reliability, and performance of your assets. By doing so, you can:
- Optimize your maintenance plan and budget
- Maximize production uptime
- Reduce water and energy consumption, CO2e (CO2 equivalent)
Performance Audit
A Performance Audit from Alfa Laval can determine the actual heat transfer performance of your heat exchangers. This helps optimize your maintenance plan and:
- Ensure production reliability
- Secure maximum throughput
- Mediate your maintenance budget
Re-design and upgrade
Use technology to face new challenges with an upgrade or redesign them to optimize the overall performance. Our wide range of re-design and upgrade solutions ensure that your Alfa Laval equipment features the latest technology and continues to meet current and future requirements.
Whenever you need to make process or capacity changes, contact us so we can support you to optimize the process or increase efficiency.
More service offerings for your heat exchanger
Skills and knowledge empower
When you buy Alfa Laval equipment, you buy peace of mind. But you must also rely on your equipment operators to get the job done. That's why competence development is invaluable to your everyday operations. If you have any specific need for training, let us know and we will get back to you soon.
Technical documentation
Alfa Laval M line plate-and-frame heat exchangers.pdf PD Sheet - M-Series Plate Heat Exchangers - EN.pdf
2018-06-18 263 kBAlfa Laval M-Serie-BaseLine-FrontLine Gemini plate-and-frame heat exchangers.pdf PD Sheet - M-Serie-BaseLine-FrontLine Gemini Plate Heat Exchangers - EN.pdf
2018-06-18 616 kBAQ line - AQ1, AQ1A, AQ1L, AQ2, AQ2A, AQ2L, AQ2S, AQ2T, AQ3, AQ4, AQ4T Manual_EN.pdf 200000284
2018-06-18 3911 kBAQ line - AQ14, AQ14S, AQ14L, AQ18, AQ18TS, AQ20, AQ20S Manual_EN.pdf 200000424
2018-06-18 5428 kBAQ line - AQ4L, AQ6, AQ6L, AQ6T, AQ8, AQ8S, AQ8T, AQ10, AQ10T Manual_EN.pdf 200000547
2018-06-18 4540 kBAQ line – AQ2T-BZM, AQ2T-PZM, AQ4T-BZM, AQ4T-MZM Manual_EN.pdf 200000993
2018-06-18 3644 kBBaseLine® M line Manual EN.pdf
2018-06-18 4866 kBCooling insulation AlfaQ line_EN.pdf
2018-06-18 876 kBCooling insulation Industrial line_EN.pdf
2018-06-18 876 kBEvaporators and condensers
2018-06-18 4147 kBFrontLine ClipLine_Instruction manual_ENGB.pdf
2018-06-18 7357 kBH4_Product leaflet_EN.pdf
2018-06-18 460 kBH8_Product leaflet_EN.pdf
2018-06-18 435 kBHeating insulation AlfaQ line_EN.pdf
2018-06-18 907 kBHeating insulation Industrial line_EN.pdf
2018-06-18 907 kBIndustrial line - M15, TL10, T15, TL15, T20, T21, TS20, T25, MX25, MA30, WideGap 100, WideGap 200 Manual_EN.pdf 200000418
2018-06-18 4566 kBIndustrial line - M3, M6, M10, T2, T5, T6, T8, T10, TL3, TL6, TS6 Manual_EN.pdf 200000279
2018-06-18 3936 kBIndustrial line - T35, TS35, TL35, T45, T50, TS50, WideGap 350 Manual_EN.pdf 200000421
2018-06-18 5421 kBIndustrial line – T6–BZM, T6–PZM, T10–BZM, T10–MZM Manual_EN.pdf 200000807
2018-06-18 3667 kBIndustrial semi-welded line Manual_EN.pdf 200000419
2018-06-18 5423 kBInstruction manual AlfaCond (EN).pdf
2018-06-18 1566 kBInstruction manual AlfaVap (EN).pdf
2018-06-18 1780 kBPort filter_Instruction manual_ENGB.pdf
2018-06-18 992 kBProduct leaflet Diabon.pdf
2018-06-18 1641 kBProductLeaflet_AlfaCond400_EN.pdf 200000062
2018-06-18 328 kBProductLeaflet_AlfaCond600_EN.pdf 200000063
2018-06-18 330 kBProductLeaflet_AlfaCond800_EN.pdf 200000064
2018-06-18 348 kBProductLeaflet_AlfaVap350_EN.pdf 200000065
2018-06-18 285 kBProductLeaflet_AlfaVap500_EN.pdf 200000066
2018-06-18 285 kBProductLeaflet_AlfaVap650_EN.pdf 200000067
2018-06-18 342 kBProductLeaflet_AlfaVap700_EN.pdf 200000068
2018-06-18 388 kBProductLeaflet_AQ1_EN.pdf CHE00091
2018-06-18 429 kBProductLeaflet_AQ10T_EN.pdf 200000142
2018-06-18 527 kBProductLeaflet_AQ14_EN.pdf CHE00133
2018-06-18 1870 kBProductLeaflet_AQ14L_EN.pdf CHE00106
2018-06-18 765 kBProductLeaflet_AQ14S_EN.pdf CHE00107
2018-06-18 1016 kBProductLeaflet_AQ18_EN.pdf CHE00108
2018-06-18 793 kBProductLeaflet_AQ18TS_EN.pdf 200006265
2018-06-18 537 kBProductLeaflet_AQ1A_EN.pdf CHE00092
2018-06-18 454 kBProductLeaflet_AQ1L_EN.pdf CHE00093
2018-06-18 441 kBProductLeaflet_AQ2_EN.pdf CHE00094
2018-06-18 473 kBProductLeaflet_AQ20_EN.pdf CHE00109
2018-06-18 613 kBProductLeaflet_AQ20S_EN.pdf CHE00110
2018-06-18 662 kBProductLeaflet_AQ2A_EN.pdf CHE00095
2018-06-18 444 kBProductLeaflet_AQ2L_EN.pdf CHE00096
2018-06-18 495 kBProductLeaflet_AQ2S_EN.pdf CHE00097
2018-06-18 562 kBProductLeaflet_AQ2T_EN.pdf 200001070
2018-06-18 476 kBProductLeaflet_AQ3_EN.pdf CHE00098
2018-06-18 547 kBProductLeaflet_AQ4_EN.pdf CHE00099
2018-06-18 721 kBProductLeaflet_AQ4L_EN.pdf CHE00100
2018-06-18 492 kBProductLeaflet_AQ4T_EN.pdf 200000720
2018-06-18 477 kBProductLeaflet_AQ6_EN.pdf CHE00101
2018-06-18 683 kBProductLeaflet_AQ6L_EN.pdf CHE00102
2018-06-18 539 kBProductLeaflet_AQ6T_EN.pdf 200001444
2018-06-18 445 kBProductLeaflet_AQ8_EN.pdf CHE00103
2018-06-18 534 kBProductLeaflet_AQ8S_EN.pdf CHE00104
2018-06-18 630 kBProductLeaflet_AQ8T_EN.pdf 200004074
2018-06-18 530 kBProductLeaflet_Base10_EN.pdf 200000027
2018-06-18 369 kBProductLeaflet_Base11_EN.pdf 200000028
2018-06-18 342 kBProductLeaflet_Base3_EN.pdf 200000025
2018-06-18 356 kBProductLeaflet_Base6_EN.pdf 200000026
2018-06-18 349 kBProductLeaflet_Clip3_EN.pdf 200000024
2018-06-18 402 kBProductLeaflet_Front10_EN.pdf 200000096
2018-06-18 326 kBProductLeaflet_Front15_EN.pdf 200000097
2018-06-18 339 kBProductLeaflet_Front6_EN.pdf 200000032
2018-06-18 633 kBProductLeaflet_Front8_EN.pdf 200000033
2018-06-18 326 kBProductLeaflet_M10_EN.pdf CHE00072
2018-06-18 656 kBProductLeaflet_M15_EN.pdf CHE00073
2018-06-18 618 kBProductLeaflet_M3_EN.pdf CHE00070
2018-06-18 363 kBProductLeaflet_M6_EN.pdf CHE00071
2018-06-18 407 kBProductLeaflet_MA30_EN.pdf CHE0134
2018-06-18 415 kBProductLeaflet_MA30S_EN.pdf CHE00123
2018-06-18 415 kBProductLeaflet_Mline10_EN.pdf 200000029
2018-06-18 480 kBProductLeaflet_Mline15_EN.pdf 200000030
2018-06-18 380 kBProductLeaflet_MlineTS6_EN.pdf 200000073
2018-06-18 465 kBProductLeaflet_SemiweldedM10_EN.pdf CHE00112
2018-06-18 530 kBProductLeaflet_SemiweldedM6_EN.pdf CHE00111
2018-06-18 406 kBProductLeaflet_SemiweldedMA30_EN.pdf CHE00116
2018-06-18 417 kBProductLeaflet_SemiweldedMK15_EN.pdf CHE00113
2018-06-18 587 kBProductLeaflet_SemiweldedT10_EN.pdf 200000417
2018-06-18 384 kBProductLeaflet_SemiweldedT20_EN.pdf CHE00114
2018-06-18 468 kBProductLeaflet_SemiweldedTK20_EN.pdf CHE00115
2018-06-18 499 kBProductLeaflet_T10_EN.pdf 200000713
2018-06-18 411 kBProductLeaflet_T15_EN.pdf 200001404
2018-06-18 379 kBProductLeaflet_T2_EN.pdf CHE00075
2018-06-18 389 kBProductLeaflet_T20_EN.pdf CHE00078
2018-06-18 469 kBProductLeaflet_T21_EN.pdf 200004046
2018-06-18 465 kBProductLeaflet_T25_EN.pdf 200000069
2018-06-18 462 kBProductLeaflet_T35_EN.pdf CHE00078
2018-06-18 1805 kBProductLeaflet_T45_EN.pdf CHE00080
2018-06-18 727 kBProductLeaflet_T5_EN.pdf CHE00076
2018-06-18 378 kBProductLeaflet_T50_EN.pdf CHE00081
2018-06-18 547 kBProductLeaflet_T6_EN.pdf 200001067
2018-06-18 410 kBProductLeaflet_T8_EN.pdf CHE 0077
2018-06-18 396 kBProductLeaflet_TL10_EN.pdf CHE00084
2018-06-18 426 kBProductLeaflet_TL15_EN.pdf CHE00085
2018-06-18 473 kBProductLeaflet_TL3_EN.pdf CHE00082
2018-06-18 375 kBProductLeaflet_TL35_EN.pdf CHE00086
2018-06-18 699 kBProductLeaflet_TL6_EN.pdf CHE00083
2018-06-18 429 kBProductLeaflet_TS20_EN.pdf CHE00088
2018-06-18 564 kBProductLeaflet_TS35_EN.pdf CHE00089
2018-06-18 951 kBProductLeaflet_TS45_EN.pdf 200006244
2018-06-18 471 kBProductLeaflet_TS50_EN.pdf CHE00090
2018-06-18 615 kBProductLeaflet_TS6_EN.pdf CHE00087
2018-06-18 496 kBProductLeaflet_WideGap100_EN.pdf CHE00121
2018-06-18 428 kBProductLeaflet_WideGap200_EN.pdf CHE00122
2018-06-18 467 kBProductLeaflet_WideGap350_EN.pdf CHE00124
2018-06-18 698 kBT25_Product leaflet_FR.pdf
2018-06-18 619 kBTen top tips to keep your gasketed plate heat exchangers in tip top condition_Service description_EN.pdf
2018-06-18 354 kBThe_Smart_Heat_Exchanger_product brochure_EN.pdf
2018-06-18 2607 kBVisual Condition Assessment for GPHE_service leaflet_EN.pdf
2018-06-18 503 kB
Online troubleshooter - be the expert
A leaking heat exchanger? Reduced thermal performance? Identify the causes of various issues you might experience with your plate heat exchanger, or even better – how to prevent them from happening, through our online troubleshooter. If needed our experienced and skilled troubleshooters are at your service.
Energy Hunter Calculator
Did you know that servicing your heat exchangers at the recommended intervals will optimize energy efficiency, reduce carbon emissions, improve productivity, and reduce your total cost of ownership?
Tell us about your cooling system, operating conditions, and economic parameters. Let our calculator do the rest. Click below to find out how much you could save using our unique calculation tool.
Service to optimize energy efficiency
Every year, the number of heat exchangers we service to optimize energy efficiency reduces our customers’ capacity needs by 50 GW. That is the amount of energy that can be generated by 10,000 wind turbines in the same timeframe.
In carbon emissions, 50 GW translates to a 25 million tonne reduction to our global footprint, or the carbon emitted by the city of London every year.
Imagine what we could achieve if the world’s industries regularly serviced their plate heat exchangers to optimize heat transfer efficiency.